Project · Offcut mosaic panel
Timber-Offcut Sunrise Panel
- Backing
- 12 mm exterior ply
- Size
- 60 × 40 cm
- Pieces
- 25–40 offcuts
- Tools
- Hand saw, exterior glue, 25 mm screws
- Time
- Weekend
- Target weight
- Under 5 kg
- Sort offcuts into three piles: sound and dry, painted (unknown age), and doubtful. Only the first pile goes on this panel.
- Lay the pieces out on the floor on a 60 × 40 cm sheet of paper and arrange the composition before cutting anything.
- Cut pieces to length with a hand saw; sand ends lightly by hand outdoors with a mask on.
- Seal the plywood backing on all faces and edges with exterior paint or oil and let it dry.
- Glue each piece with exterior-grade (waterproof) wood glue, working from the centre outwards.
- Add a 25 mm screw from the back into any piece longer than 15 cm.
- Leave 2–3 mm gaps between pieces so water can run out instead of pooling.
- Screw the panel half of a split-batten (French) cleat to the back, 8 cm below the top edge.
- Weigh the finished panel on bathroom scales before choosing any wall fixing.
